Customs

Top 5 Customs Clearance Challenges & How To Solve Them

Shipment Tracking

The U.S.-ASEAN trade relationship is a cornerstone of global commerce, with total goods trade reaching an estimated $475.6 billion in 2024. This massive volume presents immense opportunity. However, with opportunity comes complexity.

The greatest risk to the supply chain is not at sea; it is getting stuck during customs clearance. This guide addresses the five most common customs challenges for trade between the U.S. and hubs like Vietnam, Malaysia, and Thailand. Each section details a problem and outlines a practical, effective solution.

Challenge #1: Incorrect HS Code Classification

Every product shipped internationally requires a Harmonized System (HS) code. This code determines the duties and taxes customs will charge. A simple mistake here can lead to significant overpayment or fines for underpayment.

For example, consider a U.S. company exporting high-end fitness trackers to Malaysia. The exporter logically classifies the device under HS Code Chapter 9102 as an electronic wristwatch, which carries a low import duty. However, upon inspection, Malaysian customs reclassifies the product under Chapter 851769 as a “data transmission apparatus” because of its Bluetooth and GPS capabilities.

This new classification carries a significantly higher tariff rate. On a single shipment valued at $200,000, this reclassification can lead to an unexpected customs bill of over $15,000, along with fines and delays. This is a common issue for multifunctional tech products.

Solution

One has to be precise in their product classification. Often, this means consulting extensive databases or direct experience with the customs regulations of both countries. This can be easily achieved through engaging freight forwarders. Classification done right (from the start) prevents costly disputes, protecting your bottom line.

Further Reading: How to Choose the Right Freight Forwarder for USA–ASEAN Shipping

Challenge 2: Inaccurate Valuation & Proof of Value

Import duties are often tied to cargo valuation. This makes the declared value a point of intense focus for customs. One should expect officials, particularly in the ASEAN region, to actively scrutinize said value to prevent any attempts at duty evasion.

Customs Clearance Inspection

For instance, a U.S. company sells a used, refurbished CNC machine to a buyer in Indonesia. Assuming no foul play, like undervaluation, the declared value on the commercial invoice is stated to be $50, 000. However, Indonesian customs officials research the machine’s model number. They find that a new version costs $250,000.

They immediately suspect undervaluation and reject the exporter’s declared value. The shipment is held at the port. Customs may now assess the import duty based on the much higher price of a new machine. The U.S. exporter must then provide extensive proof to validate the $50,000 price, causing long delays and potential fines.

Solution

Preparation is key. Freight forwarders can help exporters assemble a robust commercial invoice, complete with all necessary proof-of-value documentation. This creates a transparent and defensible declaration. Customs officials can then process the shipment quickly. A clear, well-supported valuation prevents disputes and builds a positive compliance history.

Challenge 3: Navigating Complex Rules of Origin & Trade Agreements

Preferential tariffs under trade agreements are not automatic. You must actively claim and prove your goods qualify. This requires strict adherence to what is known as the Rules of Origin. Customs authorities scrutinize these rules to prevent fraud and ensure only eligible goods receive tariff benefits.

A common issue is illegal transshipment. This occurs when goods from one country are moved through another country simply to be relabeled. The goal is often to obscure the true origin and evade higher tariffs. For example, the cargo is not automatically assumed to have originated from Vietnam even if the shipment is shipped from Saigon Port. Customs officials will require proof that the goods were actually manufactured or substantially transformed in Vietnam.

Solution

To prove origin, you need a valid Certificate of Origin (COO). This document formally declares the country where the product was made. An incorrect or missing COO will immediately disqualify your shipment from receiving any preferential tariff rates. This forces your buyer to pay the standard, higher duty. In cases of suspected relabeling, authorities may launch an investigation, leading to severe penalties and seizure of the goods.

Further Reading: The Customs Clearance Process Explained

Challenge 4: Unexpected Port Delays, Detention & Demurrage

A documentation query is the number one cause of customs holds. When your container is held, it cannot leave the port. This delay quickly leads to two costly fees.

  • Demurrage
    • Fees for using a container inside the terminal beyond the allotted free time.
  • Detention
    • Fees for using the container outside the terminal beyond the free time.
Port Delay

These daily charges can accumulate rapidly, especially at busy transshipment hubs like Singapore. A simple paperwork issue can turn a profitable shipment into a significant loss.

Solution

Customs clearance should be achieved before your cargo arrives at the destination port. This requires synchronized customs and freight operations. A proactive approach to documentation submission and clearance minimizes port dwell time. It is the most effective way to protect your business from surprise fees and delays.

Challenge 5: Keeping Pace with Dynamic Regulatory Changes

Customs regulations are not static. They change frequently based on government policies, new security protocols, or health and safety updates. For example, Indonesia may institute new import licensing requirements for certain raw materials, or the U.S. may update its FDA rules for food products being imported from Southeast Asia. Keeping track of these changes across multiple countries is a major compliance burden.

Solution

Regulations can change with little warning. Therefore, constant vigilance is required to ensure effective compliance. Yet, monitoring the customs regulations of multiple nations in-house, while theoretically achievable, is rather impractical.

A dedicated freight forwarder acts as your early warning system. Their teams constantly monitor U.S. export bulletins and import notices from authorities in Vietnam, Malaysia, and beyond. The official data is then combined with on-the-ground intelligence from local agents. This approach transforms a major compliance burden into a manageable business risk. It ensures your supply chain operates without disruption.

Conclusion

Success in the U.S.-ASEAN trade lane depends on managing key risks. Exporters face challenges with HS codes, cargo valuation, and rules of origin. They must also avoid costly port delays and keep up with changing regulations.

These challenges all point to a single, powerful solution: a proactive, managed approach. This expert oversight transforms customs from a liability into a competitive advantage. It ensures your shipments move predictably, allowing you to focus on growing your business with confidence.

For nearly two decades, Express Freight Management has been the trusted partner for businesses shipping between the United States and Southeast Asia. We handle the technological complexity for you, managing everything from carrier selection and customs clearance to warehousing. Discover a streamlined approach to logistics with Express Freight Management for your shipping needs between the United States and Brunei, Cambodia, Indonesia, Laos, Malaysia, Myanmar, Philippines, Singapore, Thailand, and Vietnam today!

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